Sanding FDM Prints
FDM prints have visible layer lines on curved and angled surfaces. Sanding removes these and creates a smooth surface for painting. The process works in stages from coarse to fine grit.
Start with 120-220 grit for aggressive material removal on rough areas and high spots. Move in consistent strokes along the surface.
Step up to 400 grit to refine the surface and remove scratches left by the coarser paper. Wet sanding at this stage (using water as a lubricant) gives cleaner results and reduces dust.
Finish with 800-1200 grit wet sanding for surfaces that will be painted. This creates the smooth base the primer needs to bond to cleanly.
For PLA specifically: work in short sessions. PLA has a low heat deflection temperature and can deform from the friction heat of extended sanding. Light touch, short strokes, and regular cooling breaks produce better results than aggressive continuous sanding.